The use of heavy machinery helps traditional commercial and industrial companies operate on a larger scale. Keep in mind that heavy machinery is one of the most expensive investments a company needs to make, and it requires preventive and regularly scheduled maintenance to ensure efficiency and optimum performance. Poorly maintained heavy machines often result in costly breakdowns and safety issues.
Reasons to be Proactive about Preventive Machine Maintenance
Preventive maintenance is a great way to preserve the value of the machine, extend its lifespan, and keep operators safe. Early detection of minor problems allows immediate repair before they worsen. Regular machine inspection and analysis help predict and prevent premature component failure, which causes a potential safety hazard and costly breakdowns.
Below are 5 maintenance tips for heavy machinery:
● Monitor daily operation.
Incompetent handling of heavy machinery can worsen the wear and breakdown of the machine. Keeping tab of the daily use and operation helps identify the time and place of use of the machine by an unskilled operator. You can also use the GPS to oversee large machine operations. GPS effectively tracks movement and stores digital records in an organized manner.
● Train operators on effective machinery operation.
Hire a certified repair technician to train operators on safety and correct use of the machinery to reduce the risk of wear and tear, as well as small fixes for common minor issues. Most importantly, proper training also helps educate line operators to look out for warning signs of machine failure. This allows operators to report the problems immediately to the technician.
● Clean and lubricate frequently.
Working heavy machinery needs frequent cleaning and lubrication for optimum and smooth performance. The hydraulic lift, powertrain, engine, and bearings must be monitored and lubricated immediately at the first sign of need to prevent corrosion. Clean components from dirt, grime, and other contaminants frequently to prevent machinery breakdown.
● Understand warranty.
Buying new heavy machinery involves an outlay of expenses. This is why it is essential to understand the warranty of the equipment and ensure your investment lasts long enough to receive the ROI. Also, ascertain the coverage of the warranty so you know which repairs should be covered by the manufacturers. Negotiate the warranty terms and period upfront to enjoy a better deal and keep the terms in mind, especially when relocating and transporting heavy machinery. Look up for tips for moving machinery to ensure zero damage during the process.
● Keep a record of the machine’s service history.
Keeping a detailed service record is crucial in your preventive maintenance plan. Keep track of the type of service done, the date it last received maintenance, the date it requires the next servicing, the parts replaced, and irregularities observed. Store the data in your computer or in a manual file where you can easily access them.